Insert Molding Service

KTM precision insert molding technology delivers 50% stronger metal-plastic bonding with optimized process flow, reducing production time by 30%. Experience superior quality and efficiency with our advanced manufacturing solutions.

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Free DFM analysis provided before production

Metal Inserts

Achieve Stronger, More Efficient Parts With Insert Molding

KTM's proprietary insert molding process creates complex parts with exceptional strength and durability. By combining multiple materials into a single molded part, we significantly reduce assembly time and costs while improving part performance.

With 15+ years of manufacturing expertise, our advanced automation systems and precision tooling deliver consistent quality at 1M+ parts monthly capacity.

Threaded Inserts

Pins Inserts

Contacts Inserts

Clips Inserts

Studs Inserts

Bushings

Applications

What You Can Make With Insert Injection Molding?

KTM serves global industry leaders across diverse sectors. Our insert molding solutions meet the demanding requirements of Fortune 500 companies with precision, reliability, and scalable production capacity.

Automotive

Sensors, connectors, switches, and brackets meeting automotive quality standards

Medical

Surgical instruments, diagnostic equipment, and implantable device components

Aviation

High-performance components for aerospace and defense applications

Consumer Goods

Electronics housings, power tools, and home appliance components

Material Selection

Material Selection For Insert Molded Parts

KTM maintains a database of 500+ material combinations optimized for insert molding. Our materials engineering team helps you select the perfect plastic-metal pairing based on your application requirements, environmental conditions, and performance specifications.

Main Materials

Choose the resin material for your injection molding product

We work with hundreds of plastics and other materials for injection molding, including single materials, mixed materials, modified materials, rubbers, etc. We are familiar with their physical properties, chemical properties, and all parameters.

Through our global supply chain partners, we source premium materials at competitive prices with 48-hour rapid prototyping and 2-week production lead times.

Inserted Materials

Dare to imagine, dare to insert

Insert injection molding is generally most commonly used for the insertion of screws or studs. Brass will not rust and has characteristics of corrosion resistance, making it the most commonly used material in insert molding.